Vacuum Handling Solutions for Motorhome & Caravan production

Barbaric offers special solutions for the assembly and production of motorhomes and caravans.

For many processes in pre-assembly and assembly, we have developed special vacuum lifters in order to guarantee a fast and effortless assembly with the greatest possible ergonomics and safety.

We developed this special handling with the assembly and intermediate storage of finished side walls on the assembly line in mind. 

The vacuum manipulator lifts the pre-fabricated side wall from a transport frame into the floor-guided carriage.

After fixing, the raw side wall can be loaded, assembled and labeled. Then the side panel is pushed manually to a storage location next to the assembly line. 

Depending on the version and size of the storage system, several side walls can be pre-fabricated and stored. Storage systems can be arranged on both sides of the assembly line.

With this sidewall pre-assembly system and the additional storage option for finished side walls, the greatest possible flexibility on the line and during pre-assembly is achieved.

In combination with our side wall lifting systems, we can offer a very efficient and  economical overall solution with very short payback times and the highest possible safety. 
 

Do you need more information or would you like a quote?

 

Lifting manipulator specially designed for side walls with smooth or structured surfaces in left or right hand version. Suitable for manipulation and for mounting the side walls on the vehicle or caravan.

We design all crane bridges to exactly fit the customer's space requirements. They allow safe, fast and ergonomic handling of the side walls.

The cross beam is suspended from two electric chain hoists with radio remote control and infinitely variable control. The hoists can also be controlled individually, which means that the side wall can be precisely fitted during mounting onto the vehicle.

The side walls are gripped at the top with special vacuum cups. The suction cups with exchangeable sealing rubber are suitable for all common surfaces. 

In addition to the vacuum supply with a twin-circuit system, a mechanical fall protection device is included to maximize the safety of the system. This special safety system protects the operators when mounting the walls around the vehicle.

Other features:

  • Lifting infinetely variable
  • Remote control
  • Crane bridge manually or electrically driven  
  • Twin-circuit (redunant) vacuum supply
  • Mechanical Fall Protection of the load

Do you need more information or would you like a quote?

The Barbaric roof manipulator meets the requirements for a universal lifting device that can lift all roof shapes with different structures and roof lengths with its flexible design. Large roofs can be manipulated easily and effortlessly with only one device and can thus be used for mounting on the vehicle.

The lifter can be supplied in a twin-circuit version with additional mechanical fall protection, which ensures the installation above the vehicle and the safety of any remaining persons in the danger zone.

The lifting beam can be adjusted manually or, optionally, electrically for the different roof lengths. Articulated and imprint optimized suction pads are used.

Other features:

  • Lift infinitely variable
  • Rotate horizontal
  • Remote control
  • Handling switch on the lifting frame 
  • Crane bridge manually or electrically driven  
  • Twin-circuit (redundant) vacuum supply
  • Mechanical Fall Protection of the load

Do you need more information or would you like a quote?

For manipulation of vehicle floors during assembly and for mounting onto the vehicle. After the components have been assembled on the underside, the floor can be rotated 180° for mounting on the vehicle.

In addition, a center of gravity adjustment and a height adjustment for the control unit is attached. 

The suction cups are also suitable for slightly structured surfaces. In addition to the twin-circuit suction system, an additional manual fall protection is also available.

Other featurs:

  • Tilt 180°
  • Lift infinitely variable
  • Rotate horizontal
  • Remote control
  • Handling switch on the lifting frame 
  • Crane bridge manually or electrically driven  
  • Twin-circuit (redundant) vacuum supply
  • Mechanical Fall Protection of the load

Do you need more information or would you like a quote?

The over-cab or any rear wall structure can be picked up from the rack with the manipulator and safely mounted on the vehicle.

Optionally with a twin-circuit vacuum supply and mechanical fall protection on the lifting frame.

Other features:

  • Lift infinitely variable
  • Rotate horizontal
  • Tilt 90°
  • Remote control
  • Handling switch on the lifting frame
  • Crane bridge manually or electrically driven
  • Twin-circuit (redunant) vacuum supply
  • Mechanical Fall Protection of the load

Do you need more information or would you like a quote?

By hanging with a telescopic adjustment crossbar, the lifter can be quickly adapted for handling the various furniture parts and electrical appliances.

Optionally, the parts can be gripped and manipulated with the vacuum grippers or the load hangers.

Other features:

  • Lift infinitely variable
  • Rotate horizontal
  • Remote control
  • Crane bridge manually or electrically driven
  • Twin-circuit (redundant) vacuum supply
  • Mechanical Fall Protection of the load

Do you need more information or would you like a quote?

Especially for the installation of bunk beds on the vehicle. Lifting device with adjustable traverse and multiple hangers.

 

Other features:

  • Lift infinitely variable
  • Rotate horizontal
  • Remote control
  • Crane bridge manually or electrically driven

Do you need more information or would you like a quote?

The installation of the front seats in the vehicle is a special challenge. The seats have be brought into the vehicle from the front of the vehicle through the the windscreen opening and mounted on the floor plate.

From the transport racks, the seats are removed with a gripper and manipulated in the rotated state into the vehicle.

For this heavy and exhausting work a special manipulator was developed, which ensures an effortless and ergonomic manipulation of the seats with by one operator.

The manipulator is suitable for seats in a wide range of equipment variants.

The possibility of operation from the outside as well as from the inside of the vehicle is a special facilitation. 

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During the production of sandwich profiles for floor, side walls and roof, the walls often have to be manipulated.

The material-friendly transport with 100° tilting or rotating possibility is made possible with long vacuum suction cups on load-guided systems with disconnectable sections.

Special suction cups for structured surfaces are available.

For fast processing, pre-assembly or lamination work can be carried out directly on the suction cup without having to put the part down.

Do you need more information or would you like a quote?

Example of a reference installation:

Existing customer facility, CSF Multilevel with 2 manipulators (top, bottom) for simultaneous loading of 4 CNC machines.

Features of this reference installation:

  • CSF Multilevel storage system with 2 manipulators
  • Floor space of 70 m x 10 m
  • Optimal utilization of the production area due to two-story design
  • 1800 mm stacking height on ground level
  • 800 mm stacking height on upper level
  • Over 120 stacking positions (2500 x 1250 mm)
  • Three-shift-operation
  • Integration of conveyor technology for storage and retrieval
  • Label printing stations with dual-printer-heads for simultaneously labelling multiple label sizes
  • Integration of garbage conveyor system
  • Communication to the ERP system
  • Verbindung zum kundenseitigen ERP-System
  • Automatic backup and failure plans

Link to HORIZONTAL STORAGE SYSTEMS

Do you need more information or would you like a quote?

Our sales team is there for you!

If you have any questions or would like a quote, please contact us.

Phone: +43 732 779800
Email: sales-manual@barbaric.at

our team

 

Barbaric Service

We are there for you - even years after the sale.

In order to ensure that our handling systems function optimally, we rely on good cooperation with our customers and particularly customer-oriented support through our competent service team. 

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Our products

Manual vacuum lifters from Barbaric enable efficient handling of heavy wood and glass panels and save valuable time in production. While conventional manipulation by hand requires 2-3 employees, a vacuum lifting systems allows a single employee to move oversized panels with maximum ergonomics and without physical exertion.

Our automatic handling solutions take over fully automated process steps in wood panel and part production. Panel storage and retrieval systems, feeding systems, buffer storage and return systems are just a few examples of modern systems in the field of material handling. All of our machines are built individually according to the requirements of our customers, while proven handling concepts and trusted components are used.

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